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How can we standardize the 5S

Started this discussion. Last reply by David Visco Aug 30. 12 Replies

We apply lean manufacturing tools in our firm. 5S is one of the basic and the most important. First we create a competiton atmosphere between the production departments, and the best department was…Continue

 

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David Visco replied to meminoz's discussion How can we standardize the 5S
"Hi Vishal, Thank you for the input. You're first statement is accurate "we can never blame the operator". I believe it is up to Management to set the proper culture of improvement and to set clear behavioral expectations first. Until…"
Aug 30
vishal phalak replied to meminoz's discussion How can we standardize the 5S
"Hi ,very good discussion ,but i think we can never blame to the operator or people who is not following 5S or not doing 5S. I think in 5S there is 2 things ,1 is basic infrastructure development like making PEEP,Shadow boards,provision for keeping…"
Aug 30
amelia left a comment for meminoz
"Hello dear,I am Amelia by name,this is important,please email me back at[amelia.herbert23@hotmail.com].I will be waiting to hear from you soon."
Nov 5, 2012
meminoz replied to meminoz's discussion How can we standardize the 5S
"Sure it is. I have forgotten to state.. It is red."
Feb 8, 2012
Community Manager replied to meminoz's discussion How can we standardize the 5S
"Hi Meminoz I like the idea of the green flag with the smiley face. Wondering if the sulky face should be a different color."
Feb 8, 2012
meminoz replied to meminoz's discussion How can we standardize the 5S
"We have now started to use a green flag with a smiley face for the best department and a sulky face for the worst department which is being hanged on the board of each department. The audit team continues... We will see.."
Feb 8, 2012
Chris replied to meminoz's discussion How can we standardize the 5S
"We use a dust pan spray painted gold for the highest score, and a rusty one with holes drilled in it for the worst.  The display is in a high traffic area that all visitors & employees see often.  It would be more beneficial though, to…"
Feb 8, 2012
David Visco replied to meminoz's discussion How can we standardize the 5S
"Hi Meminoz - you mentioned that folks are red tagging. How about Setting in Order - the second S and then Shining the areas. Until these are done, audits are inappropriate. If you are trying to set a standard how about finding one area, go thru the…"
Sep 8, 2011
meminoz replied to meminoz's discussion How can we standardize the 5S
"Dear all Thanks for your kind interests. In the begining of the 5S study we have put red tags to every department and material as the neccesity of 5S' s 1 st step "sort". Now, we make audits and disclose the worst department…"
Sep 6, 2011
Community Manager replied to meminoz's discussion How can we standardize the 5S
"Good input S.L. Subramanian. Meminoz, I had a few more thoughts. One, rather than carrying out a red flag to the worst area, how about celebrating the positive by bringing a green flag to the area that did the best? Working with a positive…"
Sep 6, 2011
S.L.SUBRAMANIAN replied to meminoz's discussion How can we standardize the 5S
"Hi Meminoz, as I understood that you did ' Red tag (flag) to worst department'... I feel it should be done for all the areas, even if it takes long time to complete. I felt the RED FLAG operation is the most important part in 5S…"
Aug 25, 2011
meminoz replied to meminoz's discussion How can we standardize the 5S
"Hi community manager Thanks for your kind reply. we were on preparing a new plan about implementing 5S for the end of september, i will take into acoount. Beside i try to focus on some visual management tools aobut 5s. we have tried "red flag…"
Aug 24, 2011
Community Manager replied to meminoz's discussion How can we standardize the 5S
"Hi Meminoz - some companies have found reward programs are useful. I however have tried implementing in the past with little success. You should not need to provide monetary rewards for successful 5S implementations. People should simply be held…"
Aug 24, 2011
meminoz posted a discussion

How can we standardize the 5S

We apply lean manufacturing tools in our firm. 5S is one of the basic and the most important. First we create a competiton atmosphere between the production departments, and the best department was being awarded with small gifts (less than 10 $). and than we try to expect 5s as a mission from the departments. We carry out "a red flag to worst department". The audit was once a week. But it doesnt work...The expectations are still looking for the gifts and doesnt care about the red flag...What…See More
Aug 22, 2011
meminoz is now a member of 5S Best Practices
Aug 22, 2011

Profile Information

Company Name
clk
Primary Industry
Manufacturing/Industrial
Role
Manager
Function
Operations, Product Development, Quality
5S Skills: areas where you are able to offer best practices
Sort, Set, Shine, Safety
5S Needs: areas where you are interested in learning best practices
Standardize, Sustain, Safety

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At 7:22pm on November 5, 2012, amelia said…

Hello dear,I am Amelia by name,this is important,
please email me back at[amelia.herbert23@hotmail.com].
I will be waiting to hear from you soon.

 
 
 

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